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Vacuum Debinding Integrated Sintering Furnace Using WRe Thermocouple Realize Temperature Control

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Vacuum Debinding Integrated Sintering Furnace Using WRe Thermocouple Realize Temperature Control

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Brand Name : Ruideer

Certification : CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490

Place of Origin : China

MOQ : 1 set

Payment Terms : L/C, T/T

Supply Ability : 7 sets/month

Delivery Time : 70-80 work days

Packaging Details : Exempted from inspection wooden case

Price : Negotiable

Model Number : User-defined

Type : MIM Parts

Usage : Industrial

Warranty : 1 Year

After-sales service provided : Engineers available to service machinery overseas

Dimension(l*w*h) : Customized

Weight : 2T-35T

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Vacuum debinding integrated sintering furnace(using WRe thermocouple realize temperature control)

Equipment function:

  • Automatic leak detection function
  • Argon negative pressure dewaxing function
  • Hydrogen micro positive pressure dewaxing function
  • Vacuum sintering function
  • Ar gas partial sintering function(Static , dynamic partial pressure)
  • Vacuum cooling function
  • Electrified cooling and insulation function
  • Rapid cooling function(Put a heat exchanger inside)
  • Fully automatic control function
  • Safety interlock function
  • Break point reheating function
  • Break point reheating function





Equipment system:
It mainly includes control system, heating system, positive and negative pressure dewaxing system, vacuum system, pressure sintering system, cooling water system, rapid cooling system, safety system and auxiliary system.

Design standards:
The vacuum debinding integrated sintering furnace is a single chamber and double door horizontal and periodic heating structure,which is designed for easy handling and maintenance, the whole process is controlled automatically.It can realize full load continuous operation, 300 furnace times/year or 300 working days/year.It uses graphite element resistance heating (low voltage, high current) .In addition, there are multiple heating units, each of which controls the temperature separately.It equipped with fully automatic control function and safety interlock function.The whole process is automatically controlled, monitored, tracked and recorded by computer.The PLC, industrial computer (PC) control to realize the whole process of one-key start, real-time dynamic monitoring, computer will save temperature, pressure, vacuum and other parameters ,alarm interlocking is safe and reliable.

Device color matching:
The surface of furnace body, transformer, control cabinet and vacuum pump is light gray (color code: RAL7035). The furnace foot, pump frame and support are matched by sky blue (color code: RAL5015).The groove is stainless steel, the support is galvanized, the transformer is placed on the ground.


General equipment requirements:
Mainly application to MIM injection molding stainless steel materials, hard composite materials, ceramic materials, wear-resistant materials, Ar, H2 carrier gas degreasing, vacuum sintering, partial pressure sintering (static, dynamic), vacuum cooling, rapid cooling and other processes.It can meets the strict requirement of uniformity of furnace temperature and atmosphere in sintering process of product.The furnace structure design is advanced and reasonable, easy to use operation and maintenance.The main supporting components (control components, sensors, graphite heating element, thermocouple, main control valve, vacuum pump, etc.) have the international advanced level, can adapt to the long-term, stable, reliable batch production requirements.At the same time, the equipment meets the national requirements for energy conservation and environmental protection.


Technical parameters of equipment:


Service life of furnace shell


20 years


Furnace shell working time


6000(furnace/time)


Available working zone size(L*W*H)

1500mm×400mm×400mm

Max.loading weight


500kg(The load depends on the type of product)


Working temperature


2000℃(maximum working temperature)


1950℃(average working temperature )


Pumping speed


The vacuum degree can reach 5Pa within 30min after the pump is started, and the limit vacuum value can reach 1Pa after pumping for 30min after reaching 5Pa
(After drying the furnace,under the empty furnace, clean and cold state)




Leakage rate




≤3Pa/h
(Measuring the limit vacuum after drying the furnace, stop the operation of the pump group and start the test.Average within 3 hours in empty furnace, clean and cold state)



Cooling speed


Loading 250kg product,the cooling time of cooling temperature from 1400℃ to 100℃ just cost less or equal 7 hours.


Cooling speed


The inner furnace is equipped with rapid cooling fan and cooling water realize rapid cooling.

Heat rod materialGraphite

Temperature control mode


PID adjustment mode


Rated power


Proximately 380KVA


Wax collection rate


≥98%(10kg paraffin refined wax,Ar negative pressure dewaxing ,three averages at most


Uninterrupted power supply guarantee time



It can power the indicator lights and control the furnace when the power goes out,the time is more than or equal 60 minutes.


After sales:
1.Installation, Commissioning And Acceptance
We do installation, commissioning and acceptance in buyer's plant.During the installation and commissioning period, the commissioning personnel shall be provided free of charge by the demander according to the staff standard.
The equipment shipped to the buyer, the seller received the buyer's notification, both within a week to carry the equipment out of the box together, then check the equipment and all components according to the packing list . Including equipment accessories, spare parts and special tools, attached manual and technical documents, etc. It can be installed after the acceptance check of equipment.
After installation and debugging, the equipment shall be accepted according to the technical accessories.

2.Training
When taking-over the Furnace to the customer, We will give a staff training to customer. The operating personnel of the customer should join to commission,test the furnace, when installing at customer’s company.
This is practical operation training and practical maintenance training,
and our technical personnel will telling the basic principle,equipment maintenance knowledge,And the common fault handling measures.We can training 2 ~ 3 workers. ( Training how to maintenance and operating.)

3. Warranty period
The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.


Note:
We are a professional manufacturer of powder metallurgy sintering furnaces. Custom design is available according to customer’s requirements. Please offer us the sintered material, size of sintered piece, max. temperature, heating zone dimensions, vacuum level and other special requirements when making inquiries. We will offer professional proposal and solutions based on your requirements.



Quality assurance and service:
1. Our company guarantees that all materials and purchased components meet the national technical quality standards.
2. Within one year from the date of acceptance of the equipment, if there is any quality problem caused by the design or manufacture of the equipment, our company will carry out free maintenance and bear the maintenance cost.If the equipment exceeds the warranty period or is damaged due to human error or force majeure (such as natural disaster), our company will actively provide high-quality paid service.




















Product Tags:

horizontal vacuum furnace

      

sic furnace

      
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